As computing networks evolve at a rapid pace, 400G/800G/1.6T high-speed optical transceivers, optical engines, and CPO silicon photonics devices continue to advance. Optical coupling precision and consistency have become the core process determining optical signal transmission performance and constraining product yield.
Traditional manual coupling relies heavily on operator experience, making alignment errors inevitable. This leads to poor product consistency, wide variations in signal loss, and unstable yield—no longer sufficient for the large-scale, standardized volume manufacturing of today’s high-speed devices. Compared with manual coupling, automated equipment boosts production efficiency by 3–5x, raises yield from 70–80% to over 95%, and a single machine can replace 3–4 skilled operators.
Addressing the industry’s manual coupling pain points, Xingte Technology’s dual-Lens coupling machine delivers a fully automated, intelligent upgrade. The system features a six-degree-of-freedom precision motion platform, multi-channel vision co-positioning, and a self-developed AI peak-search coupling algorithm, achieving optical alignment precision at the 50nm level with coupling repeatability within ±0.1dB. It performs high-precision automatic optical peak search and accurate alignment, fully replacing manual operation. With integrated coupling, dispensing, and curing in a single workflow, the entire process runs automatically—eliminating human error and ensuring highly consistent optical performance and stable insertion loss across every batch.
Built on a modular, flexible architecture, the equipment supports a wide range of products including high-speed optical transceivers, silicon photonics devices, optical engines, and CPO devices. It is compatible with multiple process routes, enables fast and efficient changeover, and covers both R&D prototyping and high-volume manufacturing. Typical applications include: 800G/1.6T data center optical transceivers, silicon photonics integrated chip packaging, CPO co-packaged optics, LiDAR optical engines, and medical sensing micro-optical paths. Stable coupling performance effectively reduces optical path loss, significantly boosts manufacturing yield, and helps enterprises cut labor costs, reduce production waste, and improve delivery efficiency.
In the upgrade of the high-end optoelectronics industry, core equipment leads the way. Xingte Technology is deeply committed to the R&D of precision automated coupling equipment, delivering mature coupling solutions that are domestic, intelligent, and highly adaptable—empowering optoelectronics enterprises to achieve high-quality, high-efficiency smart manufacturing. The company provides end-to-end services including free process prototyping, custom equipment development, installation and commissioning, operator training, and lifetime technical support, with a two-year warranty on core components and flexible delivery cycles tailored to customer needs.
Follow Xingte Technology for a free custom volume manufacturing solution!